Ham Radio EMCOMM Go Kit – Solar Charging System

Field operations using batteries are very common and my battery box is a very convenient source of power. For longer term operations, however, keeping the battery charged is just as important. In order to supplement my battery system I put together a small solar charging system.

Parts

  • 50 Watt, 12V Solar Panel – Renogy
  • 10 Amp PWM Solar Charge Controller – Renogy
  • 1″ Aluminum Angle

The goal here was to have a simple solar system that would be large enough to charge my battery box at a decent rate, while still being small enough to transport easily. I also wanted to keep the costs fairly low.

I went with a 50 watt solar panel since it is fairly compact (around 2 ft square), inexpensive (about $80), and puts out almost 3 amps at peak sun. The charge controller (under $30) prevents the panel from overcharging the battery when the sun is out and blocks the panel from discharging the battery when the sun goes down. The aluminum angle frame holds the parts permanently together (which simplifies field wiring) in addition to holding the panel at a 30 degree angle. A 30 degree panel angle is a good compromise for my latitude and helps maximize the panel’s sun exposure throughout a full day. All together the panel, controller, and frame weigh about 12 lbs.

Operation

I used this setup with my battery box and go kit for Field Day this year and it performed very well. I generally do digital only on Field Day and made over 160 contacts using PSK31 and RTTY with the radio set for 50 watts output. With the sun out, the panel kept up with my power usage and by sunset the battery was essentially fully charged despite me operating for several hours. I continued to operate after sunset and quit around 1AM. I resumed operating mid-morning and the few preceding hours of morning sun had recharged the battery back to near full charge.

As with any battery testing, the current draw is the deciding factor for how long your charge will last. Since Field Day is in many ways a contest I was transmitting quite a bit which increased my current draw compared to more casual operations. Overall I operated around 16 hours and never drained the battery below 12V. If I turned the power down, I could probably operate the entire 24 hours and dropping from 50 to 25 watts would have minimal impact on my ability to make contacts.

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